UNDERSTANDING LIVE-TOOL ORIENTATION

 

Introduction

Machines were invented to make our lives easier and better. But do you know that a little fault in the making, manufacturing, or assembling machines can cause huge disasters and accidents, and if it is a live-tool, the degree of severity of accidents becomes even larger? Then what is the solution? How do you assemble the parts properly to get the most utility out of the machine?

In this article, we will discuss everything you need to about live-tool orientation, from the types of parts to the ways of assembling.

Definition of live-tools

Just as the name suggests, live-tools are dynamic tools driven mainly by CNC controls and the turret of several spindles. These tools come in 90 degrees or straight configurations with various tool output clamping systems such as Weldon, Whistle notch, Capto, Hydraulic, ABS, CAT, and HSK, Arbor, etc.

Live-tool orientation process

The most important orientation of live-tools is spindle programming. It is actually very simple. You just need to find the exact space to attach or align up the spindles to the machine’s main body.

Before beginning adjustment in orientation alignment, make sure that the axis-alignments at the tool-changing positions are correct. Orientation is usually set parallel with the machine’s axis. Remember to check the tool changer’s arm alignment after you’re done orienting by slowly rotating it through before running it at full speed for safety reasons.

You can always use tool holders for better performance and less difficulty in orientation. The best will be to use a VDI 40 tool holder. You can buy it from any VDI 40 tool holder Manufacturers in India.

Common errors to be avoided during assembling

The most common error in configuring or assembling the parts of live tools is the misplacing of their parts, which later leads to a lack of space for attaching all of the joints. We often face confusion regarding where to place what part due to the lack of adequate information on these tools, which leads to assembling errors most of the time.

Ways to avoid the errors

Two very easy ways are available to solve this problem.

The first and easiest way is to use multiple-tools tool holders to mount multiple tools at each turret station. These tool holders can hold from 2 to 6 parts in a single station. The only drawback is that it needs a Y-axis for attaching to the original machine. You can get these from any Live tool holder manufacturers. Dual ER 32 Collets main and sub, Quad turning, Dual turning, Dual Radial Live tool, Dual Axial Live Tool, etc., are some of the most important live tools. One of the most famous types of tool holders is the VDI 40 tool holders that you will find at every tool shop or can get one online from Sphoorti India, one of the best VDI 40 tool holder Manufacturers in India.

The other way is to run multiple setups instead of just one. Set the program to run the most features in one go and the remaining steps in a different one. Although this solution is not very efficient, it will still provide you with a temporary solution.

If you are not very familiar with these tools, it is best to get professional help.

Conclusion

Live-tool orientation is not so hard to perform once you get the hang of it. But always be careful not to do any misalignment of the axis while doing spindle orientations. You can always get tool holders if you face any difficulties in orienting. But make sure the tool holders are stable and durable. You may visit and buy one from Sphoorti India for the best quality tool holders, one of the best Live tool holder manufacturers in India.